(!) Since support from Microsoft will end on January 14th, 2020, Windows 7 will be excluded from the recommended environment from December 15th, 2019 on this site. Vì lý do Microsoft kết thúc hỗ trợ cho Windows 7 vào ngày 14/01/2020, Windows 7 sẽ là hệ điều hành không được khuyến khích sử dụng với trang web này từ ngày 15/12/2019.
Search by Category / Brand Tìm theo danh mục, nhãn hiệu
Search by Category Tìm theo danh mục
- inCAD Library Home
- > No.000126 Simplified Welding Mechanism
No.000126 Simplified Welding Mechanism
25
25
Welding mechanism utilizing a cylinder
Relevant category
Welded Steel Stands
| Product name | Welded Steel Stands- No Hole Type |
|---|---|
| Part number | YSFT100-B100-H300-G80-F80 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
To secure the rigidity of the unit
Available sizes
■Welded Steel Stands- No Hole Type
| Material | Surface Treatment |
|---|---|
| 1018 Carbon Steel | − |
| Black Oxide | |
| Electroless Nickel Plating | |
| 304 Stainless Steel | − |
■Sizes and Dimensions
| Plate (Top Plane, Bottom Plane) | Overall Height (50mm increments) | Screw Dia. (Coarse) | Through Hole Dia. | ||||
|---|---|---|---|---|---|---|---|
| Length | Length Direction Hole pitch (1mm Increment) | Width | Width Direction Hole Pitch (1mm Increment) | Plate Thickness | |||
| 100 | 30〜80 | 100 | 70〜80 | 10 | 100～300 | M10 | φ11 |
| 30〜100 | 120 | ||||||
| 30〜130 | 150 | ||||||
| 125 | 30〜100 | 120 | 95〜100 | ||||
| 150 | 35〜120 | 150 | 95〜120 | 14 | M12 | φ14 | |
| 200 | 35〜170 | 200 | 120〜170 | ||||
Accuracy Info
■Accuracy of Welded Steel Stands Type (Hole Position Specifying Type)
Overall Height Tolerance: ±0.1mm
Parallelism of Plates (Top Plane, Bottom Plane) 0.05／100mm
Plate Heaters
| Product name | Plate Heaters |
|---|---|
| Part number | MPHKH-100-100-V100-W250 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for heating the flat shape workpieces.
Available sizes
■Plate Heaters
| No. | Name | Material |
|---|---|---|
| ① | Cover of the Heater | 430 Stainless Steel |
| ② | Mica for Insulation | Synthetic Mica |
| ③ | Nickel-chrome Wire | Nickel Chrome Ribbon Wire |
| ④ | Lead Wire | Nickel Copper Glass Fiber Coated Wire |
| ⑤ | Tube | Glass Fiber |
■Specifications
| Plate External Shape | Voltage (Single phase) V | Electric Power (W) | Electrical Power Density (W/cm²） | Lead Wire Length | ||
|---|---|---|---|---|---|---|
| Length | Width | Plate Thickness | ||||
| 100 | 100 | 4 | 100・200 | 250 | 2.5 | 1000 |
| 150 | 150 | 500 | 2.2 | |||
| 200 | 50 | 200 | 2.0 | |||
| 100 | 400 | |||||
| 250 | 50 | 250 | ||||
| 300 | 50 | 350 | 2.3 | |||
Accuracy Info
■Plate Heaters (with Through Holes), Tolerance of Plate External Shape
Length Tolerance: 0/-2mm
Width Tolerance: 0/-2mm
Plate Thickness Tolerance: ±1mm
Heat Insulating Board
| Product name | Heat Insulating Plates - Standard / Heat Resistant Grade |
|---|---|
| Part number | HIPA4H-100-100-10-F80-G80-N6 |
| Features | Low thermal conductivity, lightweight, excellent heat retention and temperature insulation |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
It does not conduct heat to other components.
Available sizes
■Heat Insulating Plates - Standard / Heat Resistant Grade
| Grade | Color | Operating Ambient Temperature |
|---|---|---|
| Standard | White | Room temperature - 220°C |
| Heat Resistance | Gray | Room temperature - 500°C |
■Sizes
| External Shape | Number of Holes | Hole Type | ||
|---|---|---|---|---|
| Plate Thickness | Length | Width | ||
| (Configure in 1mm increments) | ||||
| 3 | 20～800 | 20～600 | 2・4・6 | Through Hole, Counter Bore, Threaded Inserts |
| 5 | ||||
| 10 | ||||
| 15 | ||||
* Selectable Machined Hole Specification will vary with the plate thickness.
Please see the product pages for details.
-
TERMS AND CONDITIONS FOR USE OF CAD DATA-
Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
- 1. CAD Data
- The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
- 2. Disclaimer on Data
- While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
- 3. Copyright
-
Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site. - 4. Disclaimer of Warranty
- ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
CAD Download (Unit Assembly)
CAD Download: File Format
CAD Data Limitations
-
Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
-
Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
-
- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Device capable of welding small size workpieces.
- Operation steps:
(1) Horizontal cylinder with a guide advances to clamp a workpiece.
(2) Vertical cylinder with plate heaters descends.
(3) The plate heater welds workpieces 1 and 2.
(4) Vertical cylinder controlled by timer returns to start position.
(5) Clamp cylinder retracts.
Points for use
- An automatic mechanism in which the cylinder raises and lowers the heater and retains the workpiece during welding operation.
- Workpieces are manually inserted and removed by the worker using a dedicated tool (vacuum pad).
Target workpiece
- Resin case outer dimensions: W40ｘD40ｘH6
- Film sheet outer dimensions: W36ｘD36ｘｔ0.5
Design Specifications
Operating Conditions or Design Requirements
- Outer dimensions: W350ｘD250ｘH325
- Heat welding cylinder stroke: 74mm
- Workpiece retention cylinder stroke: 17mm
- Thrust of heat welding cylinder: 235.5N (from manufacturer's catalog)
Required Performance
- Heater power: 142W
Selection Criteria for Main Components
- Plate heater
- Select the size based on heat requirements to weld workpieces and the dimensions of the workpieces.
- Cylinder with a guide
- A cylinder with a guide that can withstand the allowable lateral load of 19N is selected.
Design Evaluation
Verification of main components
- Verify that the selected heater calorific value and cylinder allowable lateral load are sufficient for this application.
- Heat quantity required for the heater
- Mass of heated workpiece: 0.725kg (304 Stainless Steel)
- Specific heat of heated workpiece: 0.11kcal/kg°C
- Temperature rise: 230°C (heated until the temperature of the heated workpiece reaches 250°C)
- Heating time: 0.5 h (idling)
- Heating time: approx. 5sec (workpiece)
- The workpiece heating time should be determined through trial and error because it depends on the size, thickness, and material of the workpiece.
- Efficiency: 0.3
- Calculation formula: power for heater (kw) = mass of heated workpiece (kg) x specific heat of heated workpiece (kcal/kg°C) x temperature rise (°C)/(860 x heating time (h) x efficiency (η)) = 0.142 kW = 142W
- Cylinder with guide
- Weight of parts in moving unit: (0.0975kg + 0.0368kg) x 9.8 = 1.302N
Calculated value is below the allowable lateral load of the selected cylinder.
- Weight of parts in moving unit: (0.0975kg + 0.0368kg) x 9.8 = 1.302N
Other Design Consideration
- Welding time is controlled by a timer.
- A heat insulation material is used to prevent the heat of the heater from being transmitted to the upper and lower moving parts.
Explore Similar Application Examples
Page
1
/
38
