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- > No.000164 Push Position Switch Mechanism
No.000164 Push Position Switch Mechanism
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Easily switchable horizontal position via spring, pusher switch, and urethane bumper.
Relevant category
Sheet Metal Mounting Plates / Brackets
| Product name | Sheet Metal Mounting Plates / Brackets |
|---|---|
| Part number | FANAS-SUD-T3-A85-B50-L85-X11-F60-H10.5-G64-N5-V60-S20-W20-NA5 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable in such cases as fixing the linear motion system at low cost
Available sizes
■Sheet Metal Mounting Plates / Brackets
| Material | Surface Treatment | Plate Thickness |
|---|---|---|
| Low Carbon Steel | － | 1.6、2.3、3.2 |
| Black Oxide | ||
| Trivalent Chromate(White) | ||
| Trivalent Chromate(Black) | ||
| Low Carbon Steel | － | 4.5、6.0 |
| Black Oxide | ||
| Trivalent Chromate(White) | ||
| Trivalent Chromate(Black) | ||
| 5052 Aluminum Alloy | － | 1.5、2.0、3.0、4.0、5.0 |
| Anodize (Clear) | ||
| Anodize (Black) | ||
| 304 Stainless Steel (Passivated 2B) | － | 1.0、1.5、2.0、3.0、4.0、5.0 |
■External Dimensions
| Plate Thickness | Hole Dia. | [A]Overall height | [B]Depth | [L]Overall Width |
|---|---|---|---|---|
| （1 mm increments） | ||||
| 1.0～5.0 | φ3、4、5、6、8、10 | 22～200 | 22～200 | 26～200 |
| 6.0 | 22～300 | |||
* Hole positions configurable. Please see the product pages for details.
Round Wire Coil Spring
| Product name | Compression Springs - Inner Diameter Selectable, Stainless Steel |
|---|---|
| Part number | VUR10-55 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for the tension of one-touch switching
Available sizes
■Compression Springs - Inner Diameter Selectable, Stainless Steel
| Deflection (Free Length ratio) | I.D. | Material |
|---|---|---|
| 60% | φ5・φ6・φ8 φ10・φ12・φ16 | 304 Stainless Steel |
| 45% | ||
| 40% | ||
| 35% |
■Sizes and Dimensions (Excerpt)
| I.D. | Free length | O.D. | Wire Dia. | Max. deflection |
|---|---|---|---|---|
| φ6 | 15 | φ7 | φ0.5 | 9 |
| 20 | φ7.1 | φ0.55 | 12 | |
| 25 | 15 | |||
| 30 | 18 | |||
| 35 | φ7.2 | φ0.6 | 21 | |
| 40 | 24 | |||
| 45 | φ7.3 | φ0.65 | 27 | |
| 50 | 30 | |||
| 55 | φ7.4 | φ0.7 | 33 | |
| 60 | 36 | |||
| φ8 | 20 | φ9.3 | φ0.65 | 12 |
| 25 | 15 | |||
| 30 | φ9.4 | φ0.7 | 18 | |
| 35 | 21 | |||
| 40 | 24 | |||
| 45 | φ9.6 | φ0.8 | 27 | |
| 50 | 30 | |||
| 55 | 33 | |||
| 60 | 36 | |||
| 65 | φ9.8 | φ0.9 | 39 | |
| 70 | 42 | |||
| 80 | 48 | |||
| φ10 | 20 | φ11.4 | φ0.7 | 12 |
| 25 | φ11.5 | φ0.75 | 15 | |
| 30 | φ11.6 | φ0.8 | 18 | |
| 35 | 21 | |||
| 40 | 24 | |||
| 45 | φ11.8 | φ0.9 | 27 | |
| 50 | 30 | |||
| 55 | 33 | |||
| 60 | 36 | |||
| 65 | 39 | |||
| 70 | φ12 | φ1 | 42 | |
| 80 | 48 | |||
| φ12 | 25 | φ13.6 | φ0.8 | 15 |
| 30 | 18 | |||
| 35 | φ13.8 | φ0.9 | 21 | |
| 40 | 24 | |||
| 45 | 27 | |||
| 50 | φ14 | φ1 | 30 | |
| 55 | 33 | |||
| 60 | 36 | |||
| 65 | 39 | |||
| 70 | φ14.2 | φ1.1 | 42 | |
| 80 | 48 | |||
| 90 | 54 | |||
| φ16 | 35 | φ18 | φ1 | 21 |
| 40 | 24 | |||
| 45 | φ18.2 | φ1.1 | 27 | |
| 50 | 30 | |||
| 55 | 33 | |||
| 60 | 36 | |||
| 65 | φ18.4 | φ1.2 | 39 | |
| 70 | 42 | |||
| 80 | 48 | |||
| 90 | 54 | |||
| 100 | 60 |
Performance info.
■Spring Constant of Round Wire Coil Spring (I.D. referenced type)
| Deflection (Free Length ratio) | Spring Constant （N/mm) |
|---|---|
| 60% | 0.29 |
| 45% | 0.49 |
| 40% | 0.98 |
| 35% | 2.94 |
Urethane Bumpers
| Product name | Urethane Bumpers - Counterbored, Fully Configurable |
|---|---|
| Part number | AZFS-D30-V9-H8-G12-L15-N |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for applying force without damaging workpieces.
Available sizes
■Urethane Bumpers - Counterbored, Fully Configurable
| Accuracy | Material | Hardness | Color |
|---|---|---|---|
| Standard Grade | Standard Urethane (Ether Polyurethane) | Shore A95 | Natural color·Black |
| Shore A90 | |||
| Standard Urethane (Ether Polyurethane) | Shore A70 | ||
| Shore A50 | |||
| Shore A30 | |||
| Antistatic Polyurethane | Shore A90 | Gray | |
| Shore A70 | |||
| Shore A50 | |||
| Low Rebound Urethane | Shore A70 | Gray | |
| Heat Resistant Urethane | Shore A90 | Brown | |
| Super Abrasion Resistant Urethane | Shore A92 | Beige | |
| Vulkollan ® | Shore A68 | ||
| Abrasion Resistant Urethane | Shore A90 | Dark Brown | |
| Shore A70 | |||
| Ceramic Urethane | Shore A95 | Gray | |
| Shore A90 | |||
| Shore A70 | |||
| Precision Grade | Standard Urethane (Ether Polyurethane) | Shore A90 | Natural color·Black |
| Standard Urethane (Ether Polyurethane) | Shore A70 | ||
■Sizes
| O.D. | Through Hole Dia. | Counterbored Hole | Overall Length （Overall Height） | |
|---|---|---|---|---|
| Diameter | Depth | |||
| 1 mm increments | ||||
| φ8〜φ15 | φ2〜φ10 | φ3〜φ90 （＜O.D.-6） | 1 to Length -3 | 6～80 |
| φ16〜φ30 | φ2〜φ16 | |||
| φ31〜φ45 | φ5〜φ25 | 1 to Length -5 | 10～150 | |
| φ46〜φ60 | φ5〜φ30 | 25～150 | ||
| φ61〜φ80 | φ5〜φ70 | 25～200 | ||
| φ81〜φ100 | ||||
* Those with O.D.φ81 or more are in 5mm increments.
IDEA NOTE The clamping height can be easily changed by manual operation.
By positioning the claw of the knob at a pre-machined groove on the stopper, The horizontal pushed distance can be adjusted.
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* The part in the frame is a sub-assembly unit.
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It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Purpose
- Fixed stroke cylinder positions workpieces of different sizes.
- Operation
- This mechanism is installed on both sides of the workpiece.
Points for use
- The clamping distance can be adjusted.
The initial position is set by adjusting the height of the stopper and fixing it with a nut.
Target workpiece
- The widths of the workpiece differ depending on the model.
Different widths: 3 positions - Width (1): W80mm
- Width (2): W86mm
- Width (3): W92mm
Design Specifications
Operating Conditions or Design Requirements
- Outer dimensions: W200 x D150 x H95mm
Required Performance
- Positioning accuracy: ±0.5mm
Selection Criteria for Main Components
- A compression spring is chosen based on the operating force and pulling power of the stopper/knob.
Design Evaluation
Verification of main components
- The workpiece retaining force and the operating force of the knob with a claw are verified based on the selected spring load.
- Confirmation of operating force of knob with a claw
- Conditional Value:
Different widths: 3 positions
Height (1): W80mm
Height (2): W86mm
Height (3): W92mm
Spring constant: K = 0.29N/mm
Initial spring contraction amount: L1 = 7mm
Adjustment amount: L2 = 6mm (3 steps by 3-mm increments)
Distance from the stopper end face to the tip of the claw of the knob with a claw in Height (1) state: L3 = 2mm
- Conditional Value:
- Retaining force at each step
- Spring tension in Height (3) state: P1 = K x L1, therefore, P1 = 0.29 x 7 = 2.03N
Spring tension in Height (2) state: P2 = K x (L1 + L2）, therefore, P2 = 0.29 x (7 + 3) = 2.9N
Spring tension in Height (1) state: P3 = K x (L1 + L2 x 2), therefore, P3 = 0.29 x (7 + 3 x 2) = 3.77N
- Spring tension in Height (3) state: P1 = K x L1, therefore, P1 = 0.29 x 7 = 2.03N
- Operating force
- Distance needed to remove the claw of the knob with a claw from the stopper:
L4=(L1+L2×2+L3)=7+3×2+2=15mm
The operating force for step change: F1 = K x L4, therefore,
F1=0.29×15=4.35N
- Distance needed to remove the claw of the knob with a claw from the stopper:
Other Design Consideration
- The accuracy of each height is determined by the manufacturing quality of the stopper.
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