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IDEA NOTE Low-cost and easy find position adjustment
To achieve a low-cost and easy adjustment mechanism, bolts that can be adjusted manually were selected.
IDEA NOTE Fixing workpiece with ball plunger
To fix the positioned workpiece, it is pressed by the spring of a ball plunger.
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Application Overview
Purpose
Purpose
Finely adjust the position between workpiece and the marking press in X and Y axis.
Operation
The slotted hole washers provide single-direction guidance (X- or Y-axis) when adjusting the position. Once the position adjustment is complete, fix the position of the marking press by tightening mounting screws in the slotted hole washers.
Points for use
Be sure to take protection/safety measures against laser light.
Target workpiece
Shape: name plate
Size: W50 x D100 x H2 mm
Weight: 40 g
Design Specifications
Operating Conditions or Design Requirements
X-direction stroke: ±4 mm
Y-direction stroke: ±4 mm
Outer dimensions: W686.1 x D287.1 x H220 mm
Required Performance
Positioning accuracy: ±0.1 mm
Load weight: 25 kg
Selection Criteria for Main Components
Adjusting Bolt
To achieve a low-cost and easy adjustment mechanism, bolts that can be adjusted manually were selected.
Design Evaluation
Verification of main components
Whether manual operation of the bolts is possible when adjusting the workpiece position is verified.
Check of operating force of bolt during adjustment
Conditional value: marking press + marking press slide base = mass of workpiece: M = 25kg, gravitational acceleration g = 9.8m/s2, friction coefficient: µ = 0.2 (metal and metal), adjusting bolt effective diameter: D = 8mm, lead: l = 1.25mm, lead angle: θ = 3.1°, friction angle: φ, from µ = tan φ = 0.2, φ ≈ 112°
Force required to move workpiece in X direction or Y direction: from Q = M x g x μ, Q = 25 x 9.8 x 0.2 = 49 N ・Q={(2/D)×T}/{tan(θ+φ)} T=Q×tan(θ+φ)×(D/2)=49×0.254×(8/2)=49.7N・mm Therefore, it is sufficiently possible for a worker to make adjustment manually.
Other Design Consideration
The portion of each guide plate where the adjusting bolt is attached shall be a slotted hole, which prevents X-direction adjustment from being interrupted by the Y-direction adjusting bolts or Y-direction adjustment from being interrupted by the X-direction adjusting bolts.