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- inCAD Library Home
- > No.000010 Film Press Bonding Fixture
No.000010 Film Press Bonding Fixture
144
144
Height adjustable with aluminum extrusion frame.
Relevant category
Toggle Clamp
| Product name | Toggle Clamps -Free Attachable- |
|---|---|
| Part number | MC02-3 |
| Features | Allows to mount the handle on the desired portion and at the desired angle. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Economical Swing → Linear motion conversion scheme.
Available sizes
■Toggle Clamps -Free Attachable-
| Material | 1018 Carbon Steel | Main body: 304 Stainless Steel / Shaft: 416 Stainless Steel / Pin: 410 Stainless Steel | |||
|---|---|---|---|---|---|
| Surface treatment | Main body: Trivalent chromate / Shaft: Nickel plating | - | |||
| Stroke | 20.34 | 40 | 66.7 | 20.34 | 40 |
| Clamping force(N) | 900 | 1470 | 3138 | 900 | 1470 |
| Weight(g) | 120 | 280 | 750 | 120 | 280 |
| Handle open/close angle | 180° | 180° | 180° | 180° | 180° |
| Body width | 24 | 28.6 | 40 | 24 | 28.6 |
| Overall height(Clamped) | 78 | 98 | 134 | 78 | 98 |
| Overall length(Clamped) | 64.3 | 109.5 | 169.2 | 64.3 | 109.5 |
| Accessory | Steel bolt | Stainless steel bolt | |||
* Please see the product pages for shape details and dimensions.
Aluminum Extrusions
| Product name | Aluminum Extrusions - 6 Series, Base 30, Four-Side Slots |
|---|---|
| Part number | HFS6-3030-190 |
| Features | HFS6 Series 30mm SQ. extrusions with 1 slot. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
To enable changes in unit position later.
Available sizes
■Aluminum Extrusions - 6 Series, Base 30, Four-Side Slots
| External size | Screw DIA. applicable to extrusion slots | Length configure in 0.5mm increments | Standard | High rigidity type | Light type (Lightweight・economical) |
|---|---|---|---|---|---|
| □20 | M5 | 50-4000 | ○ | ○ | |
| □25 | ○ | ||||
| □40 | ○ | ○ | |||
| □30 | M6 | ○ | ○ | ○ | |
| □50 | ○ | ||||
| □60 | ○ | ○ | |||
| □100 | ○ | ||||
| □40 | M8 | ○ | ○ | ○ | |
| □80 | ○ | ||||
| □45 | ○ | ○ | ○ | ||
| □50 | ○ | ○ | |||
| □60 | ○ | ○ | |||
| □90 | ○ | ○ | |||
| □100 | ○ | ○ |
Stainless Steel Pipe Frames
| Product name | Stainless Steel Pipe Frames |
|---|---|
| Part number | PFSUS28-200 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
A catalog item that can be purchased as one piece for a handle extension.
Available sizes
■Stainless Steel Pipe Frames
| Material | O.D. | I.D. | Length (Configure in 1mm increments) |
|---|---|---|---|
| 430 Stainless Steel | φ27.2 | φ25.2 | 60-2400 |
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CAD Download (Unit Assembly)
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
- The Data including the third-part components are made by the Company.
* The part in the frame is a sub-assembly unit.
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Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- A manual mechanism for pressure bonding of film to aluminum case.
Points for use
- Use guide to position the workpiece into correct position.
- Mechanism for pressure bonding is operated with toggle clamp.
Target workpiece
- Aluminum case
External dims.: W90 x D180 x H16mm
Weight: 700g - Thin film
Dims.: W35 x D30 t0.5mm
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp stroke: 66.7mm
- Hold down block stroke: 40mm
- Spring deflection: 20mm
- External dimensions: W250 x D306 x H383mm
Required Performance
- Pressure load: 196N / mm²
- To satisfy the above, 2 springs with spring constant 4.9N each are used.
Selection Criteria for Main Components
- Toggle clamp
- Stroke of more than 60mm is selected in considerations for spring deflection and workpiece setup workability.
- A pipe is added to the handle for better workability.
- Aluminum extrusion frame
- Aluminum extrusion slots enable height adjustments of the pressure bonding mechanism.
Design Evaluation
Verification of main components
- Select springs that provide required surface pressure.
- Surface pressure
- Spring load: 196N (Two springs)
- Pressured area: 1400mm²
- Assumed surface pressure = Spring load / Pressured area = 196 / 1400 = 0.14N/mm²
- Spring load
- Formula: Reaction force F = kx
- Assumed load: F = 196 / 2 = 98N (Per one spring)
- Assumed deflection during pressurization: x = 20mm
- Round wire coil springs of spring constant: k = 98 / 20 = 4.9N/mm are selected.
Other Design Consideration
- Fixture composed of aluminum extrusions and plates.
- The workpiece is pushed with linear bushings and springs.
- Push load is adjustable.
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