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No.000236 Lifting Mechanism
Good IDEA!
7

Workpiece is lifted by a single axis robot

Relevant category

Single Axis Robot

Single Axis Robot
Product name Single Axis Robots RSDG1 - Rod Type with Support Guide - 
Part number RSDG106B-C1-C-3-100
Features Maximum Load Capacity: 20kg (Horizontal) / 7.5kg (Vertical) Max. Push Force: 100N Stroke: 50~200mm Max. Velocity: 500mm/sec
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Selection steps | Accuracy Info | Performance info. | Technical calculations

Selection criteria

Single axis robot is selected in order to meet requirement for precise pitch feed action.

Available sizes

■Single Axis Robots RSDG1 - Rod Type with Support Guide - 

Height
(mm) 		Type Lead
(mm) 		Stroke
(specify in 50mm increment)
48 RSDG1 6 50-200
12
49.5 RSDG2 2 50-300
6
12
56.4 RSDG3 2 50-300
6
12

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Selection steps

■Single Axis Robot Selection Step

Load Capacity.

↓

Stroke.

↓

Cycle Time or Max. Velocity.

↓

Check for Details.

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Accuracy Info

Single Axis Robot Accuracy.

Positioning Repeatability (mm) +/- 0.02.

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Performance info.

■Speed
Load of Single Axis Robot (Load Information)

Type Lead
(mm) 		Max Load Capacity (kg) Max. Push Force (N) Max. Velocity (mm/sec)
Horizontal Vertical
RSDG1 6 20 7.5 100 ～250
12 10 3.5 75 ～500
Type Lead
(mm) 		Max Load Capacity (kg) Max. Push Force (N) Max. Velocity (mm/sec)
Horizontal Vertical
RSDG2 2 45 24 600 ～80
6 40 11 300 ～250
12 25 4 150 ～500
Type Lead
(mm) 		Max Load Capacity (kg) Max. Push Force (N) Max. Velocity (mm/sec)
Horizontal Vertical
RSDG3 2 60 28.5 900 ～50
6 55 18.5 550 ～150
12 50 8.5 250 ～300

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Technical calculations

■Technical Calculation of Single Axis Robot

http://fawos.misumi.jp/FA_WEB/robot/select1.php?lang=en

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Linear Shaft

Linear Shaft
Product name Precision Linear Shafts - Both Ends Stepped
Part number PSFAH20-100-F8-P12-M6-T8-LKC-WSC10-X10
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info

Selection criteria

Suitable Parallelism

Available sizes

■Precision Linear Shafts - Both Ends Stepped

Material Hardness Surface Treatment
52100 Bearing Steel Induction hardened
Effective Hardened Depth
52100 Bearing Steel    58HRC～
440C Stainless Steel 58HRC～ 		-
440C Stainless Steel
52100 Bearing Steel Hard Chrome Plating: Plating
Hardness HV 750 ~,
Plating Thickness 5 µm or more
440C Stainless Steel
52100 Bearing Steel Low Temperature Black Chrome Plating
440C Stainless Steel
1045 Carbon Steel - Hard Chrome Plating: Plating
Hardness HV 750 ~,
Plating Thickness 5 µm or more
304 Stainless Steel

■Sizes and Dimensions

O.D. Length Thread Dia.
M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 M30
8 25-796 ○
10 25-796 ○ ○ ○
12 25-996 ○ ○ ○ ○
13 25-996 ○ ○ ○ ○ ○
15 25-996 ○ ○ ○ ○ ○ ○
16 25-1196 ○ ○ ○ ○ ○ ○
18 25-1196 ○ ○ ○ ○ ○ ○
20 25-1196 ○ ○ ○ ○ ○ ○
25 25-1196 ○ ○ ○ ○ ○ ○ ○
30 25-1496 ○ ○ ○ ○ ○ ○ ○ ○
35 25-1496 ○ ○ ○ ○ ○ ○ ○ ○
40 25-1496 ○ ○ ○ ○ ○ ○ ○ ○
50 25-1496 ○ ○ ○ ○ ○ ○ ○ ○

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Accuracy Info

■Shaft Accuracy

O.D.
(mm) 		O.D. Tolerance(mm)
g6 h5 f8
8 -0.005
-0.014 		0
-0.006 		-0.013
-0.035
10
12 -0.006
-0.017 		0
-0.008 		-0.016
-0.043
13
15
16
18
20 -0.007
-0.020 		0
-0.009 		-0.020
-0.053
25
30
35 -0.009
-0.025 		0
-0.011 		-0.025
-0.064
40
50

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IDEA NOTE  Feeding workpieces using a single axis robot

Workpieces are fed by the pitch of the thickness of a single workpiece using a single axis robot.

IDEA NOTE Through hole instead of flats

Clamping with a through hole which is less expensive than machining flats for the shaft to insert a workpiece.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    Click the Good IDEA! button when you find interesting design tips.


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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Lifts workpiece by using a single axis linear actuator.

Points for use

  • Single axis robot is programmed for a set of predetermined movements.

Target workpiece

  • Washer
  • Exterior shape: φ16 x t 3mm
  • Workpiece weight: 4g

Design Specifications

Operating Conditions or Design Requirements

  • Exterior shape dimensions: W 175 x D 135 x H 473mm
  • Single axis robot stroke distance: 62.5mm
    <Maximum stroke distance: 100mm.>
  • Single axis robot maximum transferable mass: 7.5kg
  • 1 pallet contains 5 rows of 14 workpieces in a single vertical row
  • A proximity switch is installed in another unit on the upstream side to detect position

Required Performance

  • Single axis robot positioning repeatability: +/- 0.02mm
  • Single axis robot accuracy without rotation: +/- 0.05°-> +/- 0.00083mm

Selection Criteria for Main Components

  • Single Axis Robot
    • A robot, for which the movable section + workpiece weight does not exceed the maximum transferable mass, is selected.
  • Shaft
    • A shaft with additional machining for minimizing the range of tolerance for length is selected in order to prevent tilting in the installation of the robot (tolerance: +/- 0.03 mm)

Design Evaluation

Verification of main components

  • The robot transferable mass is verified for the capability to transfer the workpiece.
  • Single Axis Robot Transfer Weight.
    • Condition value: 4g, workpiece insert shaft weight: 44.6g, rod plate weight: 212.2g
    • Maximum transferable weight of single axis robot M = workpiece weight (70 pieces) + workpiece insert shaft (5 shafts) + Rod plate weight, thus M = 4 x 70 + 44.6 x 5 + 212.2 = 715.2g ≒ 0.72kg
    • Maximum transfer weight of single axis robot: 0.72kg < Maximum transferable mass of single axis robot: 7.5kg
      -> Safety margin ratio of 10 is ensured.

Other Design Consideration

  • A step type and a straight type are utilized for positioning of single axis robot.
  • A stopper pin with urethane is used as a mechanical stopper.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number Quantity
1 Single-Axis Robot RSDG1 RSDG106B-C1-C-3-100 1
2 Linear Shaft PSFAH20-100-F8-P12-M6-T8-LKC-WSC10-X10 2
3 Linear Shafts-Both Ends Tapped with Wrench Flats / Both Ends Tapped with Cross-Drilled Hole PSFJZ20-100-M6-N6-SC10-LKC 2
4 Metal Washers - T Dimension Configurable, Precision Class WSSM16-6-3 8
5 Socket Head Cap Screws/with Standard Washer Set SCBS4-20 4
6 Socket Head Cap Screws/with Standard Washer Set SCBS6-20 4
7 Socket Head Cap Screws/with Standard Washer Set SCBS6-25 4
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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MISUMI Vietnam Company Limited, Legal Representative: Tomohiro Watanabe,
phone: 0222-361-1555, e-mail: cs@misumi.com.vn, Enterprise Code: 0107514576,
Date of Issuance: 22 July 2016, Place of Issuance: Bac Ninh, Business Certificate No. 6573041568-KD dated 27 September 2016 issued by the People's Committee of Bac Ninh

Công ty TNHH MISUMI Việt Nam, Đại diện theo pháp luật: Tomohiro Watanabe,
Điện thoại: 0222-361-1555, e-mail: cs@misumi.com.vn, Mã số doanh nghiệp: 0107514576,
ngày cấp 22/7/2016, nơi cấp: Bắc Ninh, Giấy phép kinh doanh số: 6573041568-KD ngày cấp 27/9/2016 bởi UBND tỉnh Bắc Ninh

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