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No.000055 Material Transport Cart
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Transport cart made of aluminum extrusion.
Relevant category
Aluminum extrusions
| Product name | HFS8 Series Aluminum Extrusions 40mm / 80mm Square- -2 Slots- |
|---|---|
| Part number | HFS8-4080-1120 |
| Features | HFS8 Series 40mm and 80mm SQ. extrusions with 2 slots. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Easy to handle lightweight material
Available sizes
■Aluminum extrusions (Overview)
| External dims.: | Extrusion slots applicable screw DIA. | Length configure in 0.5mm increments | Standard | High rigidity type | Light type (Lightweight・economical) |
|---|---|---|---|---|---|
| □20 | M5 | 50-4000 | ○ | ○ | |
| □25 | ○ | ||||
| □40 | ○ | ○ | |||
| □30 | M6 | ○ | ○ | ○ | |
| □50 | ○ | ||||
| □60 | ○ | ○ | |||
| □100 | ○ | ||||
| □40 | M8 | ○ | ○ | ○ | |
| □80 | ○ | ||||
| □45 | ○ | ○ | ○ | ||
| □50 | ○ | ○ | |||
| □60 | ○ | ○ | |||
| □90 | ○ | ○ | |||
| □100 | ○ | ○ |
Handles for Aluminum Extrusions
| Product name | Handles for Aluminum Extrusions |
|---|---|
| Part number | UPCN28-B-52 |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Suitable for operations requiring both hands.
Available sizes
■externally mounted plastic handle.
Material: Glass fiber reinforced nylon 6
Color: Black, White, Orange, Red, Green
| Width | Overall height | Inside height | Mounting screw pitch | Overall length | Applicable screw DIA. |
|---|---|---|---|---|---|
| 19 | 36 | 30 | 90 | 108.5 | M5 |
| 51 | 45 | ||||
| 21 | 36 | 30 | 93.5 | 112 | M6 |
| 51 | 45 | ||||
| 26 | 41 | 34 | 117 | 139 | M8 |
| 57 | 50 | ||||
| 27 | 45 | 37 | 132 | 156 | |
| 63 | 55 | ||||
| 28 | 52 | 42 | 152 | 177 | |
| 50 | 42 | 179 | 204 | ||
| 71 | 63 |
Performance info.
Load capacity: 500N (Common to all sizes)
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Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
You will need to edit the Data so that it meets your specific design conditions. -
Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited. - The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
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* The part in the frame is a sub-assembly unit.
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- * Unit assembly Data consists of some sub-assemblies.
It is configured so that each sub-assembly unit can be used as it is or edited.
Application Overview
Purpose
- Material transport cart with aluminum extrusion framework.
Target workpiece
- Plastic square pipes
Size: □40, L = 1320
Weight: 640g
Design Specifications
Operating Conditions or Design Requirements
- External dims.: W1200 x D1600 x H1300
Required Performance
- Structure that can withstand transported mass.
Selection Criteria for Main Components
- Aluminum extrusions
- Machinable product series helps reduce design steps.
Design Evaluation
Verification of main components
- Verify the extrusion is able to withstand the mass of the transported objects.
- Alum. extrusion size selection
- Maximum deflection under maximum load δmax [mm] = 600 / 1000 = 0.6mm
- Conditional values: Workpiece mass M = 20kg
Gravitational acceleration g = 9.8m/s²
Extrusion used HFS8-4080, - Load P = Mg = 20 x 9.8 = 196N
- Deflection δ = 0.01mm or less
- Load P = 196N
- Extrusion length L = 600mm
- Longitudinal elastic modulus (Young's modulus) E = 69972N/mm²
- Cross sectional moment of inertia = I=72.26×10⁴mm⁴
- δ = (5 × P × L³) / (384 × E×I) = (5 × 196 × 600³) / (384 × 69972 × 72.26 × 10⁴) = 1.093 × 10⁻² = 0.011mm
Other Design Consideration
- When choosing casters for the cart, select a combination of swiveling and fixed type for improved stability.
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