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Helpful application examples for mechanical engineers.
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Retains the load of the flat spring and allows simple vertical position adjustment using a lever.
IDEA NOTE Independent mounting of laser projector
The laser projector is mounted with a separate split clamp to prevent the projector from falling when the bracket is removed.
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1. CAD Data
The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
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* Unit assembly Data consists of some sub-assemblies.
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Application Overview
Purpose
Illuminates the workpiece with a laser and projects its magnified image on the screen.
With the flat spring retaining the load, simple vertical position adjustment is possible.
Points for use
The vertical position of the laser is adjusted by moving the lever up and down.
Target workpiece
Resin case
Small workpiece outer dimensions: φ40 x H100
Large workpiece outer dimensions: φ40 x H200
Design Specifications
Operating Conditions or Design Requirements
Outer dimensions: W260 x D150 x H260
Required Performance
The retaining force of the flat spring can changed by adjusting the set screw.
Selection Criteria for Main Components
Flat spring
Selected to allow easy adjustment of the laser position.
Stationary lever
Selected for manual operation.
Design Evaluation
Verification of main components
The retaining force of the thin flat spring is verified.
Flat spring
Spring constant=Young's modulus(=186000N/mm ² )×plate width(=6mm)×Plate thickness ³ (=0.5 ³ mm ³ )/(4×Length ³ (20 ³ mm ³ ))=186000×6×0.5 ³ /(4×20 ³ )=4.36 N/mm
Load=spring constant(4.36 N/mm)×deflection(5mm)=4.36×5=21.8 N
Other Design Consideration
The laser projector is slightly inclined to ensure the entire workpiece image will be projected.
The flat spring load can be adjusted by pressing the flat spring on both sides instead of tightening the set screws.
Since the laser light could be radiated into a worker's eyes, a transparent acrylic board is installed in front of the projector to attenuate the laser light.