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Carbide End Mill Recommended Cutting Conditions Roughing

Cutting with an AS-Coated Powdered High-Speed Steel Roughing End Mill

Title image sample
● The standard is that Ad=1.0D is used for groove cutting, and Ad=1.5D, Rd=0.5D for side surface cutting.
● Use ASPM-RFPR / ASPM-HRFPR at feed rates and rotational speeds of x80% of the criteria listed below.
● Use ASPM-RFPL / ASPM-RFPLS / ASPM-HRFPL / ASPM-HRFPLS at feed rates and rotational speeds of x60% of the criteria listed below.
● Use a machine and chuck that have rigidity and high accuracy.
● Select cutting oil suitable for the work material.
● If the rotational speed does not increase with your machine, lower the feed rate and rotational speed at the same ratio.

Model Number
ASPM-RFPS / ASPM-HRFPS
Title image sample

Cutting with a TiCN-Coated Powdered High-Speed Steel Roughing End Mill

Title image sample
● The standard is that Ad=1.0D is used for groove cutting, and Ad=1.5D, Rd=0.5D for side surface cutting.
● Use VPM-RFPR at feed rates and rotational speeds of x80% of the criteria listed below.
● Use VVPM-RFPL, VPM-RFPLS at feed rates and rotational speeds of x60% of the criteria listed below.
● Use a machine and chuck that have rigidity and high accuracy.
● Select cutting oil suitable for the work material.
● If the rotational speed does not increase with your machine, lower the feed rate and rotational speed at the same ratio.

Model Number
VPM-RFPS Title image sample Use x80% of the following conditions for sizes D > d.
Title image sample

Cutting with a Powdered High-Speed Steel Roughing End Mill

Title image sample
● The standard is that Ad=1.0D is used for groove cutting, and Ad=1.5D, Rd=0.5D for side surface cutting.
● Use PM-RFPR at feed rates and rotational speeds of x80% of the criteria listed below.
● Use PM-RFPL, PM-RFPLS at feed rates and rotational speeds of x60% of the criteria listed below.
● Use a machine and chuck that have rigidity and high accuracy.
● Select cutting oil suitable for the work material.
● If the rotational speed does not increase with your machine, lower the feed rate and rotational speed at the same ratio.

Model Number
PM-RFPS
Title image sample

Cutting with an AS-Coated, High-Speed Steel Roughing End Mill

Title image sample
● The standard is that Ad=1.0D is used for groove cutting, and Ad=1.5D, Rd=0.5D for side surface cutting.
● Use AS-RFEMR at feed rates and rotational speeds of x80% of the criteria listed below.
● Use AS-RFEML at feed rates and rotational speeds of x60% of the criteria listed below.
● Use AS-RFPLS at feed rates and rotational speeds of x50% of the criteria listed below.
● Use a machine and chuck that have rigidity and high accuracy.
● Select cutting oil suitable for the work material.
● If the rotational speed does not increase with your machine, lower the feed rate and rotational speed at the same ratio.

Model Number
AS-RFEMS
Flute Diameter
D 		Carbon Steel used for Machine Structure
(S45C ~ S55C) 		Alloy Tool Steel
(SKD, SUS, SCM) 		Heat-Treated Steel (35 ~ 40HRC)
(HPM, NAK) 		Aluminum Alloy
Feed Rate
(mm/min) 		Rotational Speed
(min-1) 		Feed Rate
(mm/min) 		Rotational Speed
(min-1) 		Feed Rate
(mm/min) 		Rotational Speed
(min-1) 		Feed Rate
(mm/min) 		Rotational Speed
(min-1)
Groove Side Surface Groove Side Surface Groove Side Surface Groove Side Surface
5 170 290 3,200 120 200 2,200 70 120 1,300 520 　860 9,600
6 170 280 2,700 120 200 1,900 70 120 1,100 500 　840 8,000
8 220 360 2,000 150 250 1,400 80 140 　800 650 1,080 6,000
10 210 350 1,600 140 240 1,100 80 140 　640 640 1,060 4,800
12 200 340 1,300 140 240 　930 80 140 　530 620 1,040 4,000
14 200 330 1,100 140 240 　800 80 140 　460 610 1,020 3,400
16 200 340 1,000 140 240 　700 80 140 　400 610 1,020 3,000
18 190 320 　890 130 220 　620 80 130 　360 580 　970 2,700
20 180 300 　800 130 210 　560 70 120 　320 550 　910 2,400
22 170 290 　730 120 200 　510 70 120 　290 530 　880 2,200
25 160 260 　640 110 180 　450 60 100 　260 460 　760 1,900
28 170 290 　570 120 200 　400 70 120 　230 510 　850 1,700
30 160 270 　530 110 190 　370 70 110 　210 480 　800 1,600
35 170 280 　460 110 190 　320 70 110 　180 500 　840 1,400
40 140 240 　400 100 170 　280 60 100 　160 430 　720 1,200
50 110 190 　320 　80 130 　220 50 　80 　130 360 　600 1,000

Cutting with a TiAℓN-Coated High-Speed Steel Roughing End Mill

Title image sample
● The standard is that Ad=1.0D is used for groove cutting, and Ad=1.5D, Rd=0.5D for side surface cutting.
● Use a machine and chuck that have rigidity and high accuracy.
● Select cutting oil suitable for the work material.
● If the rotational speed does not increase with your machine, lower the feed rate and rotational speed at the same ratio.

Model Number
XA-RFEMSTitle image sample Use x80% of the following conditions for sizes D > d.
Title image sample

Cutting with a Powdered High-Speed Steel Roughing End Mill

Title image sample
● The standard is that Ad=1.0D is used for groove cutting, and Ad=1.5D, Rd=0.5D for side surface cutting.
● Please use 80% of the following conditions for both the feed rate / rotational speed with RFEMR.
● Please use 60% of the following conditions for both the feed rate / rotational speed with RFEML.
● Please use 50% of the following conditions for both the feed rate / rotational speed with RFPLS.
● Use a machine and chuck that have rigidity and high accuracy.
● Select cutting oil suitable for the work material.
● If the rotational speed does not increase with your machine, lower the feed rate and rotational speed at the same ratio.

Model Number
RFEMS
Flute Diameter
D 		Carbon Steel used for Machine Structure
(S45C ~ S55C) 		Alloy Tool Steel
(SKD, SUS, SCM) 		Heat-Treated Steel (35 ~ 40HRC)
(HPM, NAK) 		Aluminum Alloy
Feed Rate
(mm/min) 		Rotational Speed
(min-1) 		Feed Rate
(mm/min) 		Rotational Speed
(min-1) 		Feed Rate
(mm/min) 		Rotational Speed
(min-1) 		Feed Rate
(mm/min) 		Rotational Speed
(min-1)
Groove Side Surface Groove Side Surface Groove Side Surface Groove Side Surface
5 30 　50 1,780 15 30 890 10 20 570 120 180 5,090
6 30 　70 1,490 15 35 740 10 20 480 150 230 4,240
8 60 　90 1,110 30 45 560 15 30 360 240 380 3,180
10 70 110 　890 30 55 450 20 35 290 260 460 2,550
12 70 130 　740 35 60 370 20 35 240 350 550 2,120
14 80 130 　640 35 60 320 20 35 200 350 550 1,820
16 80 130 　560 35 60 280 20 35 180 350 550 1,590
18 80 130 　500 35 60 250 20 35 160 350 550 1,410
20 80 130 　450 35 60 220 25 35 140 350 590 1,270
22 80 130 　410 35 60 200 25 35 130 350 630 1,160
25 80 130 　360 35 60 180 25 35 110 350 630 1,020
28 80 130 　320 35 60 160 25 35 100 350 630 　910
30 80 130 　300 35 60 150 20 35 　95 350 630 　850
35 70 110 　260 30 52 130 16 30 　80 330 530 　720
40 60 　90 　230 25 45 110 14 25 　70 300 450 　630
45 50 　80 　200 22 40 100 12 20 　60 250 400 　560
50 30 　50 　100 18 35 　90 10 20 　55 230 370 　500

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MISUMI Vietnam Company Limited, Legal Representative: Tomohiro Watanabe,
phone: 0222-361-1555, e-mail: cs@misumi.com.vn, Enterprise Code: 0107514576,
Date of Issuance: 22 July 2016, Place of Issuance: Bac Ninh, Business Certificate No. 6573041568-KD dated 27 September 2016 issued by the People's Committee of Bac Ninh

Công ty TNHH MISUMI Việt Nam, Đại diện theo pháp luật: Tomohiro Watanabe,
Điện thoại: 0222-361-1555, e-mail: cs@misumi.com.vn, Mã số doanh nghiệp: 0107514576,
ngày cấp 22/7/2016, nơi cấp: Bắc Ninh, Giấy phép kinh doanh số: 6573041568-KD ngày cấp 27/9/2016 bởi UBND tỉnh Bắc Ninh

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