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Heaters
Heaters are devices that use electricity to generate heat. The heated items can be gases (such as air), liquids (such as water or oil) or solids (such as metals). Several varieties are available. Examples include sheath heaters that can adjust the thermal conduction heat quantity, and cast-in heaters composed of a sheath heater cast inside a block of cast metal. Cartridge heaters can warm small spaces or intricately shaped objects. They are used in a wide range of applications. Other heater types include non-contact infrared / far infrared heaters and heaters that use induction heating. Heaters are used in a wide range of industries. Their main application is as components of equipment used for operations such as processing food, processing metals and manufacturing or processing plastics.
Heaters
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Cartridge Heaters
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Plate Heaters
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Sheathed Heaters for Air Heating
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Sheathed Heaters for Liquid Heating
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Rubber Heaters
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Radiant Heaters
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Other Heaters
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Heat Resistant Components
FAQ Heater
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- Question: Can a 100V heater be used with a voltage less than 100V
- Answer: It is not recommended. Heater 100V should be supplied with 100V
- Question: How can I determine the wattage(W) required for the Cartridge Heater?
- Answer: Calculate with the following formula, by using the weight of heating product, the specific heat of heating product, the increased temperature, and the heating time until the setting temperature:
Wattage required for the Cartridge Heater (kW) ＝ the weight of heating product (kg) × specific heat of heating product (kcal/kg°C) × the increased temperature (°C) ／ 860× heating time (h) × heat efficiency (n) - Question: When selecting the Cartridge Heater, what is recommended thermal efficiency (n) for heater?
- Answer: In case of heating with hot plate in general usage, suitable value is about 0.2∼0.5
It is difficult to calculate the Efficiency precisely because it varies by heat-retention, insulation, clearance arrangement of heaters, etc.
Unless usage in bad environment such as many heats leak out occurred, suitable efficiency for heater is 0.2 - Question: What is the longest life span of Cartridge Heater?
- Answer: The life span of the heater largely depends on the operating environment.
However, as long as the whole heat generating part covered inside the heater block and using within the operating temperature, it will last very long time. - Question: How much temperature can Lead wire of Cartridge Heater endure?
- Answer: As standard, it can endure temperature up to 180°C, depending on type of lead wire.
The most excellent heat durable lead wire is Mica Polyimide-Wound Silica + Nickel Coated Copper Wire, which can endure heat up to 400°C
Please see more details about lead wire in each product page. - Question: Where does the heat generating part of the cartridge heater start?
- Answer: The heat generating part starts at a few millimeters from the end on the side that no lead wire.
It is the same no matter how long heater is.
The exact length from the end is depends on product type, please check the drawing in each product page. - Question: Where is the heat generating part of Infrared Ceramic plate Heaters?
- Answer: The whole Heater is heat generating part.
- Question: Which one is the input voltage for Small-size Ceramic plate Heaters, DC or AC?
- Answer: It can be used both DC and AC, but temperature limit is 200°C.
- Question: Do you offer the Temperature sensors for minus temperature?
- Answer: Yes, please check on products below:
• Temperature Sensors - Compact, K-Thermocouple / Temperature-Resistor
• Temperature Sensors/Taper Thread/K-Thermocouple/Temperature-Resistor
• Temperature Sensors - Flanged, K-Thermocouple / Temperature-Resistor
Temperature measurement range is variously depending on material of lead wire cover. Please see more details of measurement range in each product page. - Question: What is the dimension tolerance for the end of Temperature sensors spring contact type (MSNBB)?
- Answer: Dimension tolerance refer to the regular tolerance from JIS B 0405-1991±0.1mm
- Question: What is the dimension tolerance for the length of sheath of Temperature Sensors/L-Shape/K-Thermocouple
- Answer: The whole length of sheath is L - L1 with dimension tolerance + 5mm
- Question: Can I purchase the plug and jack of Temperature sensors for Thermocouple K-TYPE (MSNDC) separately?
- Answer: Yes.
please send us a request for quotation via Quotation request for item not listed in MISUMI FA Catalog service. - Question: In case that setting temperature of Thermostat is over or lower than limit, how long will switch become ON.
- Answer: About 1∼2 seconds.
- Question: Which part of Thermostat is temperature sensor and measuring?
- Answer: • Thermostats (THRM)
Thermal sensor located within the L-dimension in Drawing. The measuring mechanism structure is temperature can be measured by the expansion of oil inside the heat sensitive part. Please use this heat sensitive part against the object to be measured.
• Bimetal Thermostats (MBMS)
The bimetal part which made from bimetal disc. - Question: Please explain how to select Cartridge Heater for using with Heater temperature controllers.
- Answer: It is recommended to select Cartridge Heater considering to W (electric power) and V (Voltage) then select product that has resistance within the resistance of temperature controllers unit (Maximum)
- Question: Do you provide the user manual for Heater temperature controllers?
- Answer: Please see the user manual below:
User manual for temperature controllers (MTMN R/S/RD/SD, MTCT R/S/RD/SD, MTBG R/S)
User manual for Heater temperature controllers and How to set up output alarm signal (MTCS, MTCRM, MTCD, MTCH) - Question: Do plug and lead wire attached with Heater temperature controllers?
If yes, can I use it by connecting to a normal outlet? - Answer: No plug and lead wire attached with product.
It can connect to the normal outlet; however, plug has to be selected depending on usage condition (100V or 200V) - Question: Do you offer the Heater temperature controllers with timer function for temperature increasing?
- Answer: No Heater temperature controllers with timer function.
- Question: What kind of display will appear on the LCDs monitor if the thermocouple of Heater temperature controllers is disconnected?
- Answer: It will display as【――――】Please see more details in the user manual before start usage.
- Question: Where can I confirm OUT1 from Temperature Controllers - Universal (MTCS), at relay or SSR?
- Answer: At SSR.
- Question: What is the alarm function of Temperature Controllers - Universal (MTCRM), buzzer or signal?
- Answer: It is output signal.
When alarm function ON, electric circuit will be switching ON-OFF.
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- Question: Are there any precautions before mounting the Cartridge Heater?
- Answer: Please be reminded that the whole heat generating part must be covered inside the hot plate.
Do not let the heaters run idle in the atmosphere. If the heat generating part of the heater is operated out of the heated objects, the wire may break or ignite due to abnormal heating. - Question: I am in trouble with lead wire of Cartridge Heaters, it is easily disconnected.
- Answer: The root cause of disconnection usually be the bending of lead wire due to reciprocating moving.
In case of application with reciprocating moving, it is recommended to put on angle bracket or terminal between heaters and temperature controllers that can prevent the root of lead wire from moving. - Question: Can the terminal of Cartridge Heater be bent?
- Answer: Terminal is rigid so it cannot be bent.
Please check on Cartridge Heaters - Flex-Resistant (MCHKD) which is more resistant against bending. - Question: Can I connect 2 pieces of 100V type of Cartridge Heaters in series connection with a 200V power supply?
- Answer: It is applicable.
- Question: Please explain how to install the Rubber Heaters.
- Answer: Please install by tape or Rubber Heaters Items - Adhesives for Rubber Heater (MRHSB)
If you want to select product with double-side tape, please input alterations code "TPG" - Question: How should I store the Rubber Heaters Items - Adhesives for Rubber Heater (MRHSB) after used?
- Answer: Please remove the adhesive tube at the end of tip and wrap up with film.
Keep it away from direct contact with the air or in high temperature and humidity because it may be hardened, so it is recommended to store it in a cool and dark place such as a refrigerator. - Question: Can I wrap the Rubber Heaters around the pipe to heat it?
- Answer: It is applicable. Rubber Heaters is suitable for fitting with the heated surface and generating the uniform heat over the entire heated surface. Size of Rubber Heaters may not match with some object, so it is necessary to wrap it on heated object with appropriate method.
- Question: The shortest of L-dimension of Ribbon Heaters is 1000mm. Is it possible to cut it or can the Ribbon Heaters be stacked up and used as double layer?
- Answer: Neither cut nor stacked up are not applicable.
Because the Nichrome wire may be damaged. - Question: Is the hot air generator a product that keeps generating the hot air stably after setting up the temperature within the temperature control range?
And also, it be connected with Thermocouple for control? - Answer: Set up temperature will be stable controlled. The Hot air generator can be connected with Thermocouple, but external air may flow inside and cause a little temperature fluctuation.
In addition, it can be controlled by Thermocouple, since temperature is measured outside, so it needs the Temperature controllers as well, therefore, you need to prepare both Thermocouple and Temperature controllers. - Question: Can I measure the temperature of Hot air generator from outer part?
- Answer: No. Please measure the temperature at the panel of Hot air generator.
- Question: Can Temperature sensors be installed on moving part?
- Answer: In that case, we recommend to select Temperature sensors with bending resistant lead wire as following:
• Temperature Sensors/Lead Wire Protection/K-Thermocouple (MSNDFC)
• Temperature Sensors - Sheath, For Moving Parts, K-Thermocouple (MFSK)
• Temperature Sensors - Ring Terminal Silicone Type (MFMT)
• Temperature Sensors - Screw Mount, For Moving Parts, K-Thermocouple (MFNC)
Please also be noted that lead wire may be damaged due to usage condition. - Question: In case Temperature sensors need to be inserted inside the heated object, what size of insertion hole should I boring on the heated object?
And how deep should I insert the sheath inside the heated object? - Answer: Insertion hole size should be larger than sheath size approximately sheath size + 0.1㎜
For insertion depth, it should be inserted until the tip of sheath reach the bottom of hole. - Question: Can the tip of Temperature sensors be using in bending condition?
- Answer: No.
Although material can be bent, but it is not recommended to be used in bending condition because it may affect to accuracy of temperature measurement. - Question: Is there any problem if the capillary tube of Thermostats (THRM) contact to metal?
- Answer: No problem.
However, capillary is filled with oil, so please use it carefully. - Question: While installing the Thermostat, is it possible to install without Boxes for Thermostat (THRMB)?
- Answer: It is possible to install without box, but as for part protection and stability, it is recommended to use with Boxes for Thermostats
- Question: Can 1 unit of Heater temperature controllers connect with many heaters at the same time?
- Answer: 1 unit of Heater temperature controllers can control up to 2 heaters.
In case of using with 3 or more heaters, it is necessary to modify by adding terminal and connect to other heaters.
However, please be careful not to use over the rated voltage (V) and rated current (A) - Question: Can Heaters of other manufacturer applicable to connect with MISUMI Heater temperature controllers?
- Answer: Applicable.
But please be careful not to use over the rated voltage (V) and rated current (A) - Question: In case that Heater temperature controllers was malfunction, can relay recognize the output signal from it?
And if temperature drop down below the lower limit, can relay be remained with the previous signal instead of return? - Answer: Relay cannot recognize signal from the malfunction Heater temperature controllers, so we recommend providing spare part such as Thermostat.
And if temperature drop down below the lower limit, signal hold function will turn ON so that relay can be remained with the previous signal. - Question: Heater temperature controllers (MTCS, MTCD, MTCRM) has 2 lead wires for connection. Is there any difference between them in term of usage?
- Answer: No, both of them are same.
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- Question: Do your product compliance with RoHS directive
- Answer: Please see more details about RoHS compliance in each product page.
- Question: Do your product compliance with CCC, UL and CE mark?
- Answer: No, it is not certified by CCC, UL or CE mark.
Automation Components
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