AE-VMSS Carbide Anti-Vibration End Mill, Stub Type (Long Neck Type)

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OSG

  • Use rigid, high-precision products for machinery and holders. Adjust the rotation speed and feed rate according to the usage conditions (workpiece retaining strength, machinery rigidity etc.) Use a low-smoking cutting oil that is also suitable for the work material. For dry-type milling, remove the chips using an air blower so that they do not clog the hole. When milling stainless steel, it is recommended to use water-soluble cutting oil. For precision machining, reduce the rotation speed, feed rate and cutting depth.

[Features]
・ It has excellent lubricity, abrasion resistance, and high temperature oxidation resistance due to The DUARISE coating, and the composite multilayer structure suppresses thermal cracks. Also, the smoothing of the coating surface improves machining surface precision.
・ The positive-flute shape that has excellent sharpness reduces cutting force.
A new groove form that achieves both tool rigidity and chip discharge performance enables stable machining and suppresses burrs.
・ Variable-lead and unequal division enable stable, high-efficiency machining.

Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

The difference is clearly shown in the quality of slot milling!

There are hardly any burrs generated during slot milling, which is a proof of stable milling.

Poor chip evacuation and excessive cutting force are the main causes of unstable milling, which leads to the generation of burrs. 
The AE-VMS is able to achieve stable performance with minimal burrs even in slot milling at a depth of 10mm.

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Stable Performance
Low Cutting Force

• Sharp positive rake angle reduces cutting force.
• New flute form with high tool rigidity and excellent chip evacuation properties enables stable milling and the suppression of burrs.

10% lower cutting force versus the competitors

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

High Efficiency
Suppression of Vibration

Unequal spacing of teeth and variable-lead geometry enables stable and high efficiency milling

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Superior Surface Quality
DUARISE Coating

 
• Provides excellent lubricity, superior friction-resistance and 
high oxidation temperature.
Multi-layer construction minimizes the thermal cracks that often 
occurred while using water soluble oil.

• Smoothing surface coating treatment made an excellent quality 
of surface finishing.
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS

Cutting Data

Suppression of Heat Generation
Suppression of cutting heat generation minimizes tool wear

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Surface roughness after milling 11.2m

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Tool condition after milling 156.8m

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Stable Performance
Normal wear with no chipping even in slot milling

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Stable Performance
Stable performance even in slotting

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Wear comparison after milling 68.6m

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

High Efficiency
Trouble-free chip evacuation even in high-speed slotting

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Long Tool Life
DUARISE coating enables consistent tool wear

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Wear comparison after milling 196m

 
Carbide Vibration-Proof Stubby (Long Neck Type) End Mill AE-VMSS
 

Deep Side Milling
Great surface finish with no chattering

 

Product Introduction