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Cartridge Heaters Standard Type

Cartridge Heaters Standard Type
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Product Description

Cartridge Heaters Standard Type
These cartridge heaters are used in various industrial applications to provide localized heat to the equipment. They provide a wide range of sizes to choose from
[Feature]
- Maximum Operating Temperature (°C) : 600
- Diameter (mm.) : 5, 6, 6.25, 8, 10 and 12
- Length (mm.) : 30, 40, 50, 60, 80, 100 and 150
- Voltage(V) : 220
- Material:
Heater - SUS321
[Application]
These cartridge heaters are often used in industrial processes such as plastic molding, packaging and sealing.



Cartridge Heaters Product Overview

Cartridge Heaters Overview
The Cartridge Heaters is a durable and highly versatile product. It is widely used in heavy-industry applications such as plastics and packaging, emergency care medical equipment and analytical test instruments in aircrafts, train compartments and trucks, etc.
It can serve as a thermally conductive source for heating solid metal plates, modules and molds, and a convective heat source for various liquids and gases.

Cartridge Heaters Product Feature

Cartridge Heaters Features
● It is a long-life and high-power Cartridge Heaters, most suitable for heating purposes, mainly heating metal plates.
● The maximum operating temperature is the temperature of the heating part. Please pay attention to the heat-resistant temperature of the lead wire, and the insulator and lead wire must be drawn out from the mounting hole.
Product Feature

■ Difference between MISUMI Economy series and generic products in the market
  Cartridge Heaters Products circulating on the market * MISUMI economy series
Service life test equivalent to 4,000 H* Product Feature Product Feature
Result Cannot be used due to short circuit or breakage Can be used normally
* Test method complies with GB/T7287-2008
* Generic Cartridge Heaters products in the market are similar products randomly purchased by our company from online or offline markets
* The test data are obtained through testing by our company, which are for reference only

Cartridge Heaters Dimensional Drawing

Dimensional Drawing

D Tolerance * The tolerance is the value of the heating part
D(mm) Tolerance (mm)
5~12 -0.03
-0.06
Cartridge HeatersCartridge Heaters Maximum operating temperature: 600℃
Cartridge HeatersLead wire heat-resistant temperature: 260℃

・Material table
Cartridge HeatersMaterial
Body: SUS321
Lead wire: Nickel (Ni)
Lead wire coating: PTFE

Example of Cartridge Heaters Use

Some examples of the Cartridge Heaters application mechanism
Example of Use 1 Example of Use 2 Example of Use 3
Cartridge Heaters Move parts related to mechanism sliding support, temperature adjusting and heating with racks, gears and other workpieces. Check 3 types of parts related to the sliding support, temperature adjusting and heating in the same position. Belt tension device (with the spring)
 
Example of Use 4 Example of Use 5 Example of Use 6
Parts related to the sliding support, nut, profile, temperature adjusting and heating Slide up and down through clamping & welding parts of the cam bearing mechanism No need to worry about handling of inductor wiring even for reversely rotating objects

For more examples of Cartridge Heaters product use, please refer to
//th.misumi-ec.com/en/asia/incadlibrary/keyword.html?keyword=%E7%AD%92%E5%BC%8F%E5%8A%A0%E7%83%AD%E5%99%A8&currentPage=1.

Cartridge Heaters Precautions

Precautions for Cartridge Heaters use
① Do not let the heater dry burn in the atmosphere. Otherwise, even if only heating part of the Cartridge Heaters is exposed outside the object heated, the wire may break and cause a fire due to abnormal heating.
② Do not let the lead wire and insulator of the heater come into contact with water. Otherwise, it may cause electric leakage or short circuit.
③ The oil and grease used for processing holes in the heated part should be removed. Otherwise, abnormal heat may be generated due to carbonization.
④ An abnormally short ON-OFF cycle may have an adverse effect on the service life of the heater. It is recommended to use a controller controlled by PID.
⑤ The nickel pin at the root of the lead wire may be broken after being bent repeatedly.
⑥ Do not use a power supply with the voltage exceeding the rated voltage (V).
⑦ When removing the heater from the object heated, make sure to turn off the power first. Do not touch the heater immediately after turning off the power.
⑧ The temperature around the lead wire outlet shall be kept below 130℃.
⑨ When the flanged heater is used, the temperature around the flange shall be kept below 180°C.
⑩ Do not use it in the vacuum.
⑪ When heating, the heater will expand and may cause the heat-generating part to protrude from the mounting hole. It is recommended to fix the heater with screws.
⑫ Choose a voltage that is suitable for the operating environment. If you use a voltage that exceeds the rated value, the heater may be damaged.
* Other precautions for each type of cartridge heaters are recorded on each product page. Please make sure to follow the above precautions and operate the heater properly.

Precautions for use

Specifications Cartridge Heaters Overview

Cartridge Heaters Selection
① Determine the required heater heat (W).
It can be calculated with the following formula according to the mass, specific heat, rising temperature, and the heating time required to reach the set temperature of the object heated.
Specifications Overview
The efficiency varies with the heat preservation, thermal insulation, and settings of the heater, so it is difficult to calculate it correctly. Generally, the value of about 0.2 to 0.5 is preferred.
Specifications Overview

② Determine the number of Cartridge Heaters and the heat of each heater (W).
The number of heaters is subject to the size of the object heated, and the total heat (W) is the heat required by the object heated.
Example) Use 2 heaters of 550 (W) (1,100 W in total).

● Selection of the cartridge heater (P.2789 MCHK type)
① Determine the diameter and length of the heater ② Determine the voltage (V) to be used ③ Determine the heat (W) required for the object heated
Specifications Overview Specifications Overview Specifications Overview
④ Determine whether the product satisfying the diameter (D), length (L), voltage (V), and heat (W) of the Cartridge Heaters as required is available in the L Dimension・W (Power) Fixed Type (P.2789) and High Temperature Type (P.2790).
Note: For the power (W) of the L Dimension ・W (Power) Fixed Type, please select a product with the power (W) larger than the required heat (W).
Specifications Overview

● Measurement data of the temperature rise time by power
Related Products

Cartridge Heaters Related Products

Overview of Cartridge Heaters and parts related to temperature adjusting
■Overview
・The common specifications of MISUMI heaters have been standardized, which can satisfy the users’ needs of shortening the delivery time.
・ The temperature sensor and temperature controller, etc. required to control the heater can also be selected from the catalog.
■Basic structure (example)
・As shown in the figure below, the heater shall be used in combination with the temperature sensor and temperature controller.
Related Products
・ Temperature adjusting procedure
■ Example of Cartridge Heaters use
① The temperature detected by the temperature sensor is regarded as the current value (PV) of the temperature controller.
② As shown in the above basic structure (an example), when the set temperature (SV) of the temperature controller is 80°C and the current value (PV) is 20°C, the temperature controller will apply a voltage (ON) to enable heating-up of the heater.
③ If the voltage (ON) is maintained all the time, the temperature will exceed the set value (SV) of 80°C. Therefore, when the temperature rises to around the set value (SV) 80°C, the temperature controller will stop applying the voltage (OFF).
When the current value of the temperature (PV) is
Related Products

Cartridge Heaters Usage Method

Cartridge Heaters Mounting Method
● Please minimize the mounting hole gap of the heated metal block as much as possible.
When the metal block mounting hole is machined, it is recommended to keep the gap below 0.05 on one side.
* The size of gap between the heater and object heated will affect the service life of the heater. When a large gap will extend, a drilling hole can be used, but it is recommended that all heaters use reamed mounting holes. The temperature rise time may cause the response speed of the temperature controller to slow down. The temperature of the object heated is controlled below 300°C.
* The service life of the heater may change greatly due to the environment. The improper operating temperature and temperature adjusting method may cause wire breakage in a short period of time. Therefore, it is recommended to prepare the backup cartridge heater.
Usage Method  Usage Method

Part Number 

  • Incomplete part number.
    Please use left hand selections to complete a part number.
    Incomplete part number.
    Please use left hand selections to complete a part number.
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Part Number
E-MCHK5-30-V220-W40
E-MCHK5-40-V220-W40
E-MCHK5-40-V220-W60
E-MCHK5-50-V220-W50
E-MCHK5-60-V220-W100
E-MCHK5-80-V220-W150
E-MCHK6-30-V220-W50
E-MCHK6-40-V220-W80
E-MCHK6-50-V220-W100
E-MCHK6-60-V220-W130
E-MCHK6-80-V220-W100
E-MCHK6-80-V220-W200
E-MCHK6.25-60-V220-W50
E-MCHK6.25-100-V220-W120
E-MCHK8-30-V220-W60
E-MCHK8-50-V220-W100
E-MCHK8-50-V220-W150
E-MCHK8-100-V220-W200
E-MCHK8-100-V220-W350
E-MCHK10-50-V220-W120
E-MCHK10-100-V220-W400
E-MCHK12-100-V220-W300
E-MCHK12-150-V220-W500
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipSố ngày giao hàngDiameter
(Ø)
Length
(mm)
Rated Flow
(W)

328,701 VND

1 Piece(s) Available Same day 53040

314,586 VND

1 Piece(s) Available Same day 54040

314,586 VND

1 Piece(s) Available Same day 54060

314,586 VND

1 Piece(s) Available Same day 55050

314,586 VND

1 Piece(s) Available Same day 560100

342,817 VND

1 Piece(s) Available 8 Day(s) 580150

229,903 VND

1 Piece(s) Available Same day 63050

187,560 VND

1 Piece(s) Available Same day 64080

187,560 VND

1 Piece(s) Available Same day 650100

187,560 VND

1 Piece(s) Available Same day 660130

229,903 VND

1 Piece(s) Available Same day 680100

229,903 VND

1 Piece(s) Available Same day 680200

215,788 VND

1 Piece(s) Available Same day 6.256050

293,416 VND

1 Piece(s) Available Same day 6.25100120

251,073 VND

1 Piece(s) Available Same day 83060

215,788 VND

1 Piece(s) Available Same day 850100

215,788 VND

1 Piece(s) Available Same day 850150

328,701 VND

1 Piece(s) Available Same day 8100200

328,701 VND

1 Piece(s) Available Same day 8100350

229,903 VND

1 Piece(s) Available Same day 1050120

328,701 VND

1 Piece(s) Available Same day 10100400

378,098 VND

1 Piece(s) Available Same day 12100300

455,727 VND

1 Piece(s) Available Same day 12150500

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  1. 1

Specification Table
Specification Table
Part NumberDiameter (D)
mm
Length (L)
mm
Rated Capacity
W
Rated Voltage
V
Power Density
W/cm²
Standard Type530402208.5
40402206.4
40602209.6
50502206.4
6010022010.6
8015022011.9
630502208.8
408022010.6
5010022010.6
6013022011.5
801002206.6
8020022013.2
6.2560502204.2
1001202206.1
830602208
501002208
5015022011.9
1002002208
10035022013.9
10501202207.6
10040022012.7
121003002208
1505002208.8

Basic InformationThông tin cơ bản

Maximum Operating Temperature(°C) 600 Rated Voltage(V) 220

Frequently asked question (FAQ)FAQ

Question:Question: Is there a criterion for judging the selection of the controller for the cartridge heater?
Answer:Answer: There is a detailed controller selection criterion in the cartridge heater product introduction for reference. Customers can choose the configuration by themselves.
Question:Question: Are there any examples or tips on the installation of cartridge heaters? Improper handling can easily cause damage.
Answer:Answer: There are detailed information on product installation and precautions in this product introduction. Please read it carefully before installing.
Question:Question: Can the heating rod product be used in air or water?
Answer:Answer: MISUMI's cartridge heater product cannot be used in air or water. It will cause the body temperature to be too high, which will damage the heater body, and may even cause a fire in the open flame.